HohlFlute Single Driver Transmission Line Speaker System

 
 
Introduction: When we moved into our house, we found a hideous shelf occupying an entire wall of the living room. However, it was made of what I surmise must be some very old plywood.

In addition, the living room needed a low-profile means of music reproduction. Fortunately, the shelf had been finished in nearly the same stain as had the wood trim of the entire living room. So I decided to build some speakers out of them. I'm a huge fan of transmission line style speakers, so I looked around for a design which would please both me and my wife; not an easy task, I assure you.

It occurred to me that if I sacrificed deep bass reproduction, I could satisfy my desire for hifi reproduction, at least from the midbass up, and I could satisfy my wife's desire for a low-profile design with a slender, elegant design.

Judge for yourself. Click on the thumbnail pictures for a more detailed picture.
 

 
The Idea: What could be a more elegant, low profile, and still whimsical TL design than mimicking one of those wooden organ stops?

 
Detail: So I crawled into the crawlspace, took one out, and studied the detail.

 
Technical Study: I studied what actually makes a "Hoehlfloete" resonate.

 
Modeling the Driver: Martin J. King offers his mathcad worksheets free of charge. I modeled the TangBand 881S in a couple of virtual pipes.

 
Prototyping: The one of the right modeled much better, well-below 100Hz, but it was declared "too fat" for the living room. I disagreed, but you see that I was already building the real thing...

 
Prototyping II: This is the second, more slender of the two. This was to measure the enclosure in real air instead of in simulations. I wanted to make sure that something so small actually could reproduce 100Hz.

 
Measuring: I built the Eric Wallin Jig II, learned to use Speaker Workshop (it should be offered as a course for credit at the university) and measured the response.

 
The Graph Lies: It's kinda humpy at 200Hz, eh? Well, I can tell you--and those of you who know how Speaker Workshop works can attest to this--this is a graph of several other graphs combined, so the graph is a distortion of several measurements. It is, indeed, kinda humpy here and there, but my ears are telling me that this thing sounds really good down to 150Hz or so.

 
Little Driver, Big Sound: Yes, this thing really does sound that good, with a little help. Stay tuned for that!

 
Dimensions: The interior measures a scant 24 inches in length, then 2.5 by 4 inches depth and width.

 
The End is Near: The fulfillment of the shelf is at hand.

 
Panels: The shelf is now a speaker. All the remains is glue and further preparation.

 
Preparation: I used to always forget actually installing the interior wiring. Not this time!

 
Preparation II: I also learned to tack the interior wire for easy access later on.

 
Preparation III: Pause for some liquid refreshment, a cold Samuel Adams, the choice of this Frugalphile.

 
Frugal Woodworking: I wanted both the angled port area and to show the interesting plywood assembly. It proved a challenge with my miter saw kit, but I eventually prevailed, especially after some creative sanding.

 
Sealing: Apply and let cure for 72 hours to let the gases dissipate.

 
Shaving: Using a razorblade, I shaved the silicone down to about a millimeter uniformly, allowing the driver to sit almost flush against the wood with an impenetrable seal.

 
Glued: All the enclosure pieces, properly speaking, are assembled, drying, and waiting to be detailed.

 
Modification: In the meantime, I bought a modification kit from Mark Mckenzie at Madspeaker (McKenzie Acoustical Design), specifically designed for this particular driver. This driver sounds as good as any I've heard!

 
Finished: The product met my expectations.

 
Profile: From a different angle.

 
Detail: This is detail of the port area. The steel machine screws, I have been informed, shall be replaced with brass.

 
More Detail: This really came out according to plan. I'm very pleased with the design and the sound.

 
Installed: The Hohl Flutes and my dear patient wife, along with me, wish you a Merry Christmas in 2004 and a prosperous 2005.

Merry Christmas

 
 
 

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